Mold development

Material Selection Modification

Our experts are familiar with your material needs in simulation analysis and material data application, and provide complete solutions for your material product design and modeling questions with our software partners.

• Material measurement laboratory is a very important department in the process of material modification research and development, product design requirements, granulation production quality, mold design and development, and part molding production.

• Through material testing and software services, we help customers establish high-quality material and equipment data, which can be accurately used in product development, simulation analysis and manufacturing process verification.

3D Printing

In injection molding, the cooling time accounts for up to 70% of the injection molding cycle tiem. The main reason is that in traditional mold manufacturing, temperature control or cooling water channels can only be drilled in straight lines. Structural or assembly components must be avoided, so water channel design is extremely restricted. The use of 3D printing technology to make 3D conformal cooling water channels for molds can not only reduce the local temperature of the mold or reach a uniform temperature, but also allow the mold to be cooled more quickly, which will reduce the demoulding rate and molding cycle time. Moreover, problems such as residual stress and warping will not occur due to shortened time, and it has a cooling effect that is unmatched by traditional water channels.

DFM report

• Solve early product defects
• Improve mold manufacturing process and reduce mold manufacturing cost
• Improve product production efficiency

Molding simulaiton

• Has a database of more than 8,000 plastic materials
• Mold design is leading-in into molding simulaition analysis to predict molding difficulties and defects, and design optimization analysis is carried out until the best solution is obtained..
• The computer conducts virtual trial molds to test different products, gates, runners, waterways, etc., as well as the setting of plastic and molding conditions...
• Reduce the risk in product development, optimize the product structure, shorten the product development cycle, and succeed in T0...
• The injection molding data management platform records the design and mold trial to complete the development process, integrates all data into a big database, and visualizes the data (mold size, on-site mold trial parameters, DFM report, part quality inspection, mold trial report, CAE mold Analysis Results...)

Mold design

• R&D and design team
• Complete 3D design
• Tolerance management with color
• Bom form automatically generated
• 400 sets of molds per year

Mold assembly

• Experienced  mold assembly team
• More than 400 sets of molds made per year

Trial mold

•  Verify the feasibility of product design.
• Check the processing accuracy of the mold.
• Identify possible problems and optimize product design and mold manufacturing.

Ultimately, production costs are reduced and product quality and production efficiency are improved.